Investors focused on the mining sector may not fully appreciate how quickly the electric vehicle (EV) is being adopted globally, in light of the world pursuing a low-carbon emissions future, says battery metals investment vehicle Cobalt 27 Capital chairperson and CEO Anthony Milewski, who warns of a potential deficit in the supply of the metals critical to achieving this future.

Global management consultancy firm McKinsey & Company says 2017 marked the first time EV sales passed the one- million mark, noting in May 2018 that, by 2020, EV producers could be moving 4.5- million units, about 5% of the overall global light-vehicle market.

Even with South Africa’s electricity supply woes, automotive company Jaguar Land Rover South Africa forecast in January that South Africa could have 145 000 EVs on its roads, expecting yearly sales of new EVs to reach 43 000 units in the next six years.

The company based its prediction on the uptake of EVs locally matching the global average, which it says will account for up to 11% of all new-car sales in 2025.

“Actual EV car sales have far outpaced expectations and are going to have a tremendous impact on the demand for materials such as copper, cobalt, lithium and nickel,” says Milewski. Having recently spoken at the Investing in African Mining Indaba conference, which was held at the Cape Town International Convention Centre, in South Africa’s Western Cape, from February 4 to 7, Milewski highlights that most conversations at the event were around these metals.

Also presenting at this year’s Mining Indaba was nickel-focused development vehicle Consolidated Nickel Mines (CNM) CEO Simon Purkiss, who provided an update on the restarting of the company’s Munali nickel mine, in southern Zambia.

Purkiss points to EV growth being an important factor in nickel’s demand-side development, noting a rapid increase in EV uptake, with financial services company Credit Suisse predicting EV growth to 3.1- million units by 2021 and 14.2-million units by 2025.

CNM identified Munali, where operations stopped in November 2011, owing to low nickel prices and poor operational performance by the previous owners, as key to its consolidation of nickel prospects in Southern Africa. Purkiss told delegates that financing of the restart was complete and, with the mine ramping up and the process plant being commissioned, first concentrates were expected in February and were on track to being transported to one of the nickel and copper smelters in the Southern Africa Development Community region in the first quarter of this year.

Purkiss says project economics were improved by changing the mining method, revising the metallurgical process and optimising the labour structure. Munali will produce low-cost nickel concentrate at $9 200/t of nickel, while, in the long term, CNM expects lower-cost nickel sulphate production of $5 000/t.

The company predicts global nickel stocks will decline until a trigger point is reached, at which time restocking will take place. Subsequently, says Purkiss, nickel prices will start rising, probably rapidly, and nickel pig iron production will restart, but only to fill Chinese stainless-steel demand, which will still be limited.

Purkiss’s presentation also emphasises an increasing amount of nickel content in lithium nickel manganese cobalt oxide (NMC) batteries, adding that nickel input primarily sourced from sulphides is a declining supply source.

Supporting his statement, a report on the lithium-ion battery market by Dublin-based market researcher Research & Markets foresees the market for NMC growing at a higher compound annual growth rate over 2018 to 2024.

EVs require high capacity and high power that can only be provided by using the NMC battery type, says the researcher. “The use of new electrolytes and additives support the charging of a cell up to 4.4 V/cell. The NMC cell is growing in its range as the three components involved are easy to blend together and can be made useful for a range of applications, from the automotive industry to energy storage systems.”

The lithium-ion battery market is estimated to grow exponentially from $37.4-billion in 2018 to $92.2-billion by 2024. Research & Markets attributes the growth of the market not only to increased demand for plug-in vehicles but also to the growing need for automation and battery-operated materials- handling equipment, the increasing demand for smart devices and other industrial goods, and the high requirement of lithium-ion batteries for various industrial applications.

“However, factors such as safety issues related to storage and the transport of spent batteries hinder the market growth,” adds Research and Markets.

Nonetheless, Milewski is adamant that the level of activity in the EV battery metals space is only the ‘tip of the iceberg’, with the broader uptake of EVs yet to be fully realised.

He says demand for cobalt really depends on EV penetration. A material increase in the production of cobalt, a by-product of copper and nickel mining, is foreseen once demand for the metal more than doubles when EVs account for 15% of the world’s car sales.

“Cobalt 27, which owns the world’s largest private stockpile of physical cobalt, is positioned to take advantage of the early stages of the battery metals upcycle, where large- scale base metals producers are actively seeking to leverage by-product metals, such as cobalt, to fund mine expansion and repay debt using alternative, nondilutive sources of capital,” he tells Mining Weekly.

Officially, 105 000 t of cobalt is supplied globally, but Milewski says the unofficial figure is closer to between 115 000 t and 125 000 t of cobalt. This discrepancy, he says, is due to production being skewed by supply from undocumented artisanal mining in the Democratic Republic of Congo (DRC), where as much as 70% to 75% of the world’s cobalt is produced.

The balance of the globe’s cobalt supply is derived as a by-product of nickel mining in Australia, Canada, Cuba and Russia, along with the only existing cobalt mine in the world, in Morocco. Owned by private-equity industrial and financial group Omnium Nord Africain subsidiary Compagnie de Tifnout Tiranimine, the Bouazar cobalt deposit, about 34 km from Taznakht, in the Ouarzazate governorate, is said to produce 2 000 t/y of cobalt.

“With 98% of global cobalt supply a relatively small by-product of nickel and copper mining, one of Cobalt 27’s core principles is to invest in geopolitically stable jurisdictions outside the DRC. We believe the primary issue facing cobalt supply is the major concentration of cobalt reserves and production in the DRC, and the underlying human rights, environmental issues and political uncertainty associated with the country,” he adds.

The ethical sourcing of cobalt from the DRC continues to challenge the sector’s supply chain, with Milewski highlighting the significant challenges faced by industry participants in their attempts to promote the adoption of solutions that may be highly impractical in terms of the DRC business environment. Although, he adds, not all artisanal mining is bad, addressing the operations that are unethical will take years and large amounts of money.

A second challenge artisanal mining poses to the growth of the EV market involves the environmentally unfriendly mining methods practised, contradicting the intentions of early EV adopters: people concerned about the environment. However, other metals, such as lithium, whose mining process is highly reliant on water, also face challenges. “Each commodity has its own set of particular challenges,” adds Milewski.

Supply and Demand

As the electrification story unfolds, in 2025 and beyond, this sector could account for between 13% and 15% of the current copper market. “This is a massive demand, relative to the size of the copper market. Electrification is the much bigger story, as batteries will make energy much more accessible, but the type of battery used is dependent on the application and metals available to specific countries,” notes Milewski.

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